Waste tyre pyrolysis plant adopts innovative technology to solve the problem how to recycle tyre. Pyrolysis of tyres is a thermochemical process to turn waste tyre into oil devoid of oxygen. Under the high temperature, oil (condensable), combustible gas (non-condensable), steel wire and carbon black will be generated. Now, the fast shipment, installation and training service are available.
Establishment of Beston Waste Tyres Pyrolysis Plant Overseas
In different countries, especially in developing countries, there are a large amount of waste tyres waiting to be converted into valuable resources. Accordingly, Beston tire pyrolysis plants with some new technologies are the right choice. In Turkey, the United Kingdom and Turkey, there are projects Beston helped customer to establish for managing tyres.
Waste Tire Pyrolysis Equipment for Sale
|Heating Materials||Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Floor Area (L*W*H)||30*10*8m||30*10*8m|
|Pattern||Rotary & Horizontal|
|Floor Area (L*W*H)||40*10*8m||45*25*10m|
|Life Span||5-8 Years|
Unique Tyre Pyrolysis Reactor Design
Beston has two types of tyre pyrolysis reactors (rotary and horizontal). The common points of two types are strong sealing performance, high efficiency and great design. Of course, there are some differences between them.
|Working method: in the pyrolysis process, waste tyre is rotated continuously. Therefore, the blockage won’t happen. In addition, the variable-frequency motor and frequency converter can adjust the rotary speed according to the actual situation.|
|Capacity: this type can handle 6-20 tons of waste tyre per day. Beston has three models (BLJ-6, BLJ-10 and BLJ-16) to satisfy your demand.|
|Insulation performance: there is 80 mm thermal insulation cotton between the space of the casing and the reactor. Accordingly, heat preservation effect and safety (avoid scalding) can be guaranteed.|
|Working method: it has double layers. The waste tyre enters into reactors from one side. Then the tyre goes through U shaped route and changed into oil. The oil will be discharged at the same side.|
|Capacity: this type is suitable for dealing with a large number of waste tyre (20-24T/D).|
|Automatic level: due to large feeding, this reactor can work continuously without stop in 24 hours. For saving manual labor and improving security (reduce oxygen), usually, this reactor is equipped with automatic screw feeder and automatic screw discharger.|
Tire Pyrolysis Technology in Beston Pyrolysis Tyre Recycling Plant
Some technologies can effectively take advantage of waste combustible gas into new use and reduce the smoke pollution.
- Combustible Gas Recycling System
In the tires pyrolysis plant, some gas goes through the condenser and the manifold. Then it enters into the chamber to burn again. It also can be stored for other uses.
- Smoke Removal System
In the end of this process, there is smoke removal process to clean the waste smoke. After processed by this step, the discharged smoke is without pollution.
Application of Final Products from Tyre Pyrolysis Plant for Sale
|Tyres Pyrolysis Oil||• can be sold directly.|
|• Reprocessed into diesel by waste oil distillation machine.|
|• can be used as fuel for iron factory, power plant, cement factory, restaurant, etc.|
|Carbon Black||• can be sold directly.|
|• Reprocessed into high-quality carbon by the carbon black processing plant.|
|• make carbon brick by briquetting equipment.|
|Steel Wire||• can be sold directly.|
|Combustible Gas||• can be used as fuel heating the reactor.|
New Design of Waste Tyre Pyrolysis Machine
Modular design. The continuous machine adopts modular design. It makes the transportation and installation more convenient.
Different parts to guarantee safety of waste tire pyrolysis machine. There are many safety parts in the tyre pyrolysis plants, like thermometer, explosion-proof system, alarming system, the system to relieve pressure automatically, etc.
Waste Tyre Pyrolysis Plant Suppliers – Beston Group
Beston is the most reputable one among many tyre pyrolysis plant manufacturers in China. We have professional groups (salesperson, engineer, technician, etc.). From manufacturing to delivering, we arrange experienced workers to monitor the process to guarantee the quality and the shipment. Besides, we also have comprehensive service, such as turnkey project (save your time and minimize your budget). If you have other requirement about pyrolysis tyre plant, consult us right now.
High Demand for Tire Pyrolysis Machine in Waste Recycling Field
Tyre Pyrolysis Process
◆ Cutting Tyres Before Pyrolysis:
Before pyrolysis, waste tyre usually needs dealing with by pretreatment machine. The steel wire will be dragged out. And waste tyre will be cut to no more than 2cm.
Push tyre into reactor and heat the chamber. When temperature is up to 180℃, we can get oil gas. When temperature reaches to 280℃, oil production process basically finishes. Oil will drop into oil tank. Oil gas can be recycled to provide heat for reactor again. Waste oil gas in the reactor will enter into a series of procedures (cooling, removing sulphur, etc). Finally, it is safe to directly reuse processed oil gas.
There are some waste smoke whose temperature reaches to 200℃. After processed by dedusting system (water washing, waster spray and ceramic ring absorption), the waste smoke meets emission standards. And the final temperature of smoke is about 75℃.
Beston tyre pyrolysis plant to recycle waste has developed rapidly. It is also appropriate for handling rubber, oil sludge and plastic. That’s the reason it is popular in recent years. Tell us your demand for the tire pyrolysis equipment so that we provide customized service for you.
1. Is it Important to Make Sure the Raw Material?
Yes, it is extremely important. Firstly, make it clear that how many tons raw material you can collect per day. Secondly, understand the local oil market for tyre oil. If you get a available channel to get waste tyre and sell oil easily in local area, this project is a great opportunity for you to start business.
2. Is there any Detailed Tyre Pyrolysis Plant Project?
Yes, there is. As so far, all kinds of models (BLJ-6, BLJ-10, BLJ-16, BLL-20) have successful cases. If you wanna know further information, consult us. We will reply you as soon as possible.
3. How is the Sealing Effect of Tyre Pyrolysis Machine?
In order to guarantee the sealing effect, we have several procedures. Firstly, the screw sealing automatic feeder can reduce the entering of oxygen. Secondly, we put several parts to strengthen the sealing effect in the reactor, such as sealing ring, etc.
4. How to Calculate the Budget?
Normally, you should put the following cost into consideration: cost of tyre pyrolysis machinery, cost of electricity and water, cost of labor, etc.
5. Do You have Branch Office Overseas?
Yes, we have several branch offices in in Europe, Central Asia, and Southeast Asia. Welcome your arrival at any time.