In order to response to the policy of the government, more and more investors choose continuous pyrolysis plant in India. Compared with small models, this continuous type has larger capacity and pollution-free designs. It can pyrolyze two reactors of waste per day. Besides, we also add a series of devices to help you to save fuel cost and reduce production time in the running process.
Optimized Continuous Tyre Pyrolysis Plant India
Beston offers two plans for continuous waste tyre pyrolysis plant in India. On the basis of these two plans, the configuration is flexible and can be customized. After learning about plant designs, investors take the appropriate one.
▷ Intention for A Whole Set of Continuous Tyre Pyrolysis Plant in India
This project plan is prepared for new investors or investors who decide to expand their business. It contains feeding line, continuous pyrolysis reactor, discharging line, dedusting system, etc. We have improved some devices so as to meet Indian customers’ needs, for example, no pollution, increasing output, saving budget. If you have other demand, leave your message.
|Model||Daily Capacity||Total Power||Floor Area (L*W*H)||Operating Pressure||Cooling Method||Life Span|
|BLL-16||8-16T||54kw/h||40*10*8m||Constant Pressure||Water Cooling||5-8 Years|
▷ Intention for Upgrading to Continuous Pyrolysis Plant India on the Basis of Small Model
If you already own a small pyrolysis plant in India and just want to change some parts, we recommend this way – upgrading your small pyrolysis plant. Until now, we have two plans for you.
- Change three parts. They include feeding line, discharging line with three cold water pipelines, combustible gas recycling line. After replacing these parts, the pyrolysis efficiency, environmental situation and combustible gas utilization in local site will be greatly improved. Besides, if you need dedusting tower or other system, just tell us.
- The other plan is almost the same as the above plan. The difference is the carbon black discharging line. It is equipped with one cold water pipelines instead of three ones. The carbon black cools down its temperature by nature. Finally, this plant in India can handle one reactor of waste per day.
Different Continuous Pyrolysis Plant Design in India
|Automatic Feeding Platform
It automatically transport waste to reactor. There are two advantages. Firstly, it has good sealed effectiveness. Secondly, it won’t be blocked easily.
It is manly be used to desulphurize hot smoke. After desulphurized, smoke can be discharged safely. What’s more, it is made by high-quality steel.
|Cold Water Pipeline
It cools down the temperature of carbon black quickly and hermetically. The carbon black with high temperature is extremely danger in open air. However, after cooled down by it, the temperature of carbon black reaches to 100 ℃-120℃.
The waste smoke will be go through two procedures. They are ceramic ring adsorption and water spray. After twice of these processes, the smoke meets European emission standards and can be discharged freely.
|Adding a Combustion Chamber
This combustion chamber is used to remove some harmful materials from hot smoke. If your plant lacks of this step, there are many harmful materials in the smoke.
|Carbon Black Tank
In the reacting process, there are massive useful combustible gas generated. With this part, we can store gas directly. Gas has many uses. Firstly, it can be used as the fuel to heat reactor. Secondly, it is a good fuel in other industries.
Efficient Continuous Pyrolysis Process in India
Automatic Feeding Process
Put less than 8 tons of waste tyre or other materials into screw feeder without axis on the platform. Generally, this process spend less than 1.5 hours. Due to high level of automation, just need one person to control the system.
Continuous Pyrolysis Process
After preheating, the pyrolysis starts. When temperature reaches to 140℃-160℃, the oil gas generated. The first preheating and pyrolysis take about 7-8 hours. Moreover, bescause the second pyrolysis in the same day doesn’t spend time on preheating, it just needs 6 hours.
Direct Discharging Line
The carbon black can be discharged directly with high temperature. When it enters into carbon black tank, its temperature is about 100 ℃-120 ℃. In the end of reactor, we add four notches to speed up the discharging process. Compared with other brands with one notch, Beston tyre recycling equipment discharges quickly and clean. View the following video to understand the process.
We strongly recommend this fully continuous tyre pyrolysis plant in India. It has been specially designed for Indian customers. What’s important, it not only meets the government’s requirement but also optimizes the whole production process. With environmental-friendly and efficient system, this project brings more profits for investors.